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Ballast Pipe Encapulation System

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Corrosion is a major problem with steel pipe systems onboard ships which can end up costing in excess of four times the initial investment due to the replacement and extra dry dock time over the life-time of the ship.

An innovative and cost saving PROVEN idea from THISTLEBOND Advanced Polymer Division to help reduce the maintenance and operational costs to vessel owners.


Ballast pipe corrosion is an area of major concern for any ship owner
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A large number of ship owners have vessels within their fleet that are over 15 years old.

Due to the harsh environment the world fleet works under, many of these vessels require well planned maintenance.

ThistleBond has developed a system which allows the ships own engineers and maintenance staff to perform in situ repairs of large diameter pipe, unrestricted by the length of pipe affected.

 

Applications where we are successful include:

  • Inert gas lines & effluent
  • Sea water bilge & ballast systems
  • Sea water cooling systems
  • Tank cleaning systems
  • Fresh water & condensate return
  • Sanitary drains
  • Air & sounding lines
  • Sprinkler and fire main systems
  • Cargo lines
  • Crude oil washing lines
  • Cargo vent lines
  • Hydraulic oil
  • Fuel oil transfer lines
  • Brine

To repair badly corroded ballast pipes, ships engineers have the following options at present –

  • Perform repairs as and when problems arise
  • On site contractors replace problem pipe work
  • Ship is docked for several days as contractors replace pipe work
  • Renew totally the pipe work in the affected area and replace with new
  • May have to make extensive preparations to replace corroded pipe work due to difficult locations (below deck etc)
  • Live with the leakage (that not only can be costly but also hazardous)
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The ThistleBond system eradicates all of the problems listed above

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  • Allows large diameter and long lengths of pipe to be repaired in one application
  • Minimal surface preparation, wire brushing or grinding
  • Simple and easy to use, allows ships own engineers to perform the repairs
  • No costly shutdowns or docking
  • Can be used whilst at sea saving valuable turn around time and docking costs
  • Dramatically reduces repair costs
  • Is a LONG LASTING repair option to pipe replacement






The system has been used worldwide and is proven to offer a cost effective alternative to more traditional methods of repair.
  • One coat of specially developed filler for contaminated surfaces
  • 2 layers of Resin and Glass Fibre

Once cured the ThistleBond encapsulation system forms a new pipe over the existing problem pipe. ThistleBond repairs if performed correctly will have an operating life exceeding 5 years and offer peace of mind to ship-owner and engineer.

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For more information on this product or other innovative maintenance products please contact us

For further information on these products

For full application instructions

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Call today and start to experience the IMMEDIATE COST SAVING BENEFITS that THISTLEBOND ADVANCED POLYMERS can offer your company!!

This GOOD IDEA could bring you MORE PROFITABLE BUSINESS - why not pass it on to your sales personnel
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